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Christmas Grips - walnut grips for 1860 Army - update DONE


Warden Callaway

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Now that it's officially winter and it's bone chilling cold out, I've started in on a project of making new walnut grips for my new-to-me 60 Armys.  

 

I actually started out a month or so ago by sawing up an ugly walnut log that had been left behind some 10 years ago for being too short and nasty to be worth sawing.

 

1588002840_GripsWalnutlogDec2020.jpg.690baa0088855e08437117ddccb28ea3.jpg

 

But it forked out and had butt flair that could maybe produce some interesting grain.

 

669195648_GripsfigurefaceDec2020.jpg.0e6c502553c5854a1d7b0084beed5951.jpg

 

Face on the mill.  Walnut is remarkably resistant to rot.  

 

1965469336_GripslayoutDec2020.jpg.f9bb345072f648d8435f1c1d86d265f2.jpg

 

Earlier this week I picked a board and planned it down to about 1/8" over grip panel thickness.  I marked out where I was going to cut blanks.

 

174179767_GripsblockedoutDec2020.jpg.b41a46284de55a83b62a2b2bd12c67c7.jpg

 

I don't have a bandsaw so I chunked them out with the radial arm saw.  

 

839187629_GripstaperDec2020.jpg.6d3b0da3ab4a4b594f167623df7709e5.jpg

 

Yesterday between getting ready for the family Christmas,  I started the first steps in fitting the chunks to the 1860 frames.  Here I'm tapering the blanks from top to bottom from the back side.  I took wood off the back because it showed less figure. BTW.  That's my new Fox parrot vise. Rotates 360° and can be reset on the side.  Very versatile vise.  

 

997412003_GripsfitincornerDec2020.jpg.4075c8df21566e27833e12ea35475480.jpg

 

Here I have fitted the pannel in the corner of the top of the frame.  It's important to do this first and then do the other contours after the glue up.

 

1833541938_GripsfillerblockDec2020.jpg.f68da8b5a0655cb46f8aafdb5fc5336b.jpg

 

I made the magic filler block that makes two panels into one piece grips. 

 

I'm about this far along with parts for the second gun and may be able to finish them to this stage this morning.  But I'll wait until family Christmas is over to start gluing up because my tinkering room is cool and it'll just work better in the warm down on dinning room table. 

 

To be continued....

 

 

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Thanks for posting, I’m following.

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I'm making slow progress on my grip project.  I trimmed the panels of much of the excess wood. A bandsaw would have been handy. But I used a handsaw.

 

20201226_093629.thumb.jpg.8839530edb204ca9409574179bb3cdcd.jpg

 

More fitting of the three parts.

 

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Paint the frame with release agent. 

 

20201226_102957.thumb.jpg.3cfb2bd00364e336682d4e8a768152fe.jpg

 

Mix up Acraglas Gel and appy to area that filler spacer will go.

 

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Clamp in place. Wait overnight.

 

20201226_104154.thumb.jpg.8a8413d183431527d1db583f7b1a5b6f.jpg

 

Set up left side for glue.  Applied more release agent to backstrap and let dry. Mixed new Acraglas Gel and apply to spacer block. 

 

122400145_GripsLeftsideglueDec2020.jpg.4bb8393611d143a11110ba36a5217bb8.jpg

 

Clamp to set up.

 

1519167051_GripsLeftsideglueDec2020(1).jpg.e49ac3d6b812670e14b1e73bd6c9fbf4.jpg

 

Set up enough to pull apart.  Always a nervous moment as there is always a chance it won't come apart.

 

933451388_GripsonepieceDec2020.thumb.jpg.9a937c428005a07a6b2ee29ed321162f.jpg

 

Pulled apart and ready to clean up.  

 

I'm going to set this project aside for a few days to let my hands rest. All that's left is take off the wood that don't belong.

 

To be continued....

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Reminds me of something I saw in an old gun rag, back when I was much younger, grips that looked like one piece but snapped apart.  Always wished I could do that type of work just for that feature on my C&B revolvers. 

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  • 2 weeks later...

I got back to working on the grips project. 

 

2058800152_Grips1860markoutlineJan2021.jpg.0c840a4d617cfc4c92731f0da6c9988c.jpg

 

Marked out.

 

478887952_Grips1860rasptolineJan2021.jpg.ee7c019ea77085787c36782306e54e9b.jpg

 

Rough rasp.

 

2045391274_Grips1860whiteoutlineJan2021.jpg.f17c0ab39bffcf6d6e780d9aaef67ace.jpg

 

Used Whiteout and pencil to get closer line on second grip. Chalk line indicates flat area up against frame and "ridge line" of transition from slope and radii on backstrap vs trigger guard side.

 

152164672_Grips1860disksandingtolineJan2021.jpg.e320c7f9bea34064566d406ce6b5483f.jpg

 

I bought a HF belt/disk sander and used it on second set. I'm not really comfortable using power tools. Things go wrong quickly. 

 

1493553111_Grips1860tapeupJan2021.jpg.6a836bd9c8d71703bc7334dd054d1eaf.jpg

 

Used electrical tape to protect metal.  It stretches to fit contours nicely, holds nice and comes off clean.

 

1029327536_Grips1860roughsandtotapeJan2021.jpg.bba4bc174d0d74061168eebb519a9595.jpg

 

Butt nearly there. I used rasp and then 150 grit sandpaper to duplicate shape of original grip. 

 

854874082_Grips1860150rightJan2021.jpg.14f7b143af3d437d98f5da179405a9dc.jpg

 

As of this posting,  right side down to tape with 150 grit sandpaper.

 

85908576_Grips1860left150Jan2021.jpg.a1ea7b1e8116f1d588082aa5086f34cc.jpg

 

Left side. Still have some areas to take more off until final sending and finish.

 

To be continued....

 

 

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those are most impressive , i like the idea of one piece grips even though it appears a bit cumbersome to remove , they do have a very clean look , a few more coats of tru oil with light scuffing between and it should assume a nice finish - i would tend to less to match the revolver finishes if they were mine but looking forward to seeing what you end up with , very fun project 

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I blame and thank Bill Fuchs of Spring Creek Armory in Ten Sleeps Wyoming for sparking my desire to take on this project and to share his experience along the way.  Bill routinely makes grips along with his other Colt SAA gunsmith work.

 

2037889929_MikesColtDec2020.jpg.2ce5d554345c2465fb729c096a39ea02.jpg

1777976140_GripsBillFuchsJan2021.jpg.55b570c01d2cbf4bc4221d28fe0d1d92.jpg

 

Some of his work. He just sent me this second picture.  3 coats of tung oil. One more to go.

 

 

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